Kastamonu Manufacturing

Production

  • 18plants

    in 7 countries

  • 5,5 / 1million m2

    open / closed production areas

Full production cycle

We constantly upgrade and rationalize production processes, as well as conduct research and improve product quality.

Quality control at each stage
Processing
non-merchantable
wood into woodchip
Quality control at each stage
Resin and glue
production
Quality control at each stage
Impregnation
Quality control at each stage
MDF/HDF board
production
Quality control at each stage
Grinding,
cutting and
profiling
Lamination and release
of glossy panels
Laminate production
Door skins production
Worktop production
Product quality
control Testing
Packing and shipment
of ready-made products

KASTAMONU in the world

World production

  • 1
  • 8
  • 2
  • 1
  • 1
  • 2
  • 1
    • Factory for the production of MDF

      Yelabuga, Russia.

      The first KASTAMONU enterprise in Russia is the largest producer of laminate flooring and wooden panels of MDF.
      Production: Untreated and Melamine-faced MDF panels, laminate flooring.
      Year of first operation: 2014.

      • 165 thousand m2
        covered area
      • 60 thousand m2
        open area
      • 1 million m3/year
        MDF output
      • 35 million m2/year
        laminate output
    • Factory for the production of chipboard

      Kastamonu, Turkey.

      KASTAMONU’s very first factory. Expanded and raised to new capacity in 1975.
      Production: Untreated chipboard, Melamine-faced chipboard.
      Year of first operation: 1971.

      • 30 thousand m2
        covered area
      • 127 thousand m2
        open area
      • 220 thousand m3/year
        chipboard output
    • Factory for the production of MDF

      Kastamonu, Turkey.

      The first custom-built factory for the production of MDF and laminates in the special industrial zone of Kastamonu City.
      Production: Untreated, melamine-faced and painted MDF panels, laminate flooring.
      Year of first operation: 2008.

      • 990 thousand m2
        covered area
      • 426 thousand m2
        open area
      • 400 thousand m3/year
        MDF output
    • Factory for the production of MDF

      Gebze, Turkey.

      The first factory in Turkey for the continuous-cycle production of MDF. The production line for laminate flooring was launched in 1999.
      Production: Untreated, melamine-faced and painted MDF panels, laminate flooring.
      Year of first operation: 1994.

      • 152 thousand m2
        covered area
      • 557 thousand m2
        open area
      • 10 million m2/year
        laminate output
      • 455 thousand m3/year
        MDF output
    • Factory for the production of chipboard

      Gebze, Turkey.

      Acquired in 2007, the factory ‘Tever Avatch’ for the production of chipboard was modernised and equipped with the most modern equipment. In 2010, the company commences production of high-quality chipboard.
      Production: untreated chipboard, melamine-faced chipboard.
      Year of first operation: 2010.

      • 152 thousand m2
        covered area
      • 557 thousand m2
        open area
      • 560 thousand m3/year
        chipboard output
    • Factory for the production of chipboard

      Balıkesir, Turkey.

      The leading producer of chipboard among Turkish companies.
      Production: untreated chipboard, melamine-faced chipboard, painted panels.
      Year of first operation: 2005.

      • 75 thousand m2
        covered area
      • 420 thousand m2
        open area
      • 510 thousand m3/year
        chipboard output
    • Factory for the production of chipboard

      Samsun, Turkey.

      A factory for the production of chipboard that was purchased from the company Iontach.
      Production: untreated chipboard, melamine-faced chipboard.
      Year of first operation: 2009.

      • 22 thousand m2
        covered area
      • 83 thousand m2
        open area
      • 390 thousand m3/year
        chipboard output
    • Factory for the production of chipboard

      Tarsus, Turkey.

      The factory for the production of high-quality chipboard on a modern short-cycl line, owned by the company Samedoglu, began to produce products under the brand name of KASTAMONU.
      Production: untreated chipboard, melamine-faced chipboard.
      Year of first operation: 2010.

      • 30 thousand m2
        covered area
      • 100 thousand m2
        open area
      • 240 thousand m3/year
        chipboard output
    • Factory for the production of MDF

      Adana, Turkey.

      A new factory, custom-built in the industrial area of Hadji Sabanci (Adana), and beginning to produce high-quality MDF products.
      Production: untreated, melamine-faced and painted MDF panels; laminate flooring.
      Year of first operation: 2012.

      • 73,5 thousand m2
        covered area
      • 288 thousand m2
        open area
      • 420 thousand m3/year
        MDF output
    • Factory for the production of door skins

      Reghin, Romania.

      The first overseas venture of KASTAMONU. The second in Europe and fourth largest factory in the world to produce door skins. Processes 40% of European and 10% of global the market for door skins.
      Production: Door skins.
      Year of first operation: 1998.

      • 40 thousand m2
        covered area
      • 300 thousand m2
        open area
      • 17 million units/year
        door skins output
    • Factory for the production of chipboard

      Reghin, Romania.

      Production: untreated chipboard.
      Year of first operation: 2012.

      • 80 thousand m2
        covered area
      • 100 thousand m2
        open area
      • 500 thousand m3/year
        chipboard output
    • Factory for the production of chipboard

      Gabrovitsa, Bulgaria.

      The first KASTAMONU factory for the production of chipboard in continental Europe.
      Production: untreated chipboard, melamine-faced chipboard.
      Year of first operation: 2001.

      • 41 thousand m2
        covered area
      • 230 thousand m2
        open area
      • 200 thousand m3/year
        chipboard output
    • Factory for the production of Natron Hayat craft paper

      Maglaj, Bosnia and Herzegovina.

      The largest enterprise in the Balkans for this sector – factory for the production of craft paper, paper for cement bags and corrugated cardboard.
      Production: Craft paper, paper for cement bags and corrugated cardboard.
      Year of first operation: 2004.

      • 110 thousand m2
        covered area
      • 1 million m2
        open area
      • 80 thousand tonnes/year
        craft paper output
    • Factory for chipboard production

      Italy, Pomposa.

      • 480 thousand m3
        production capacity
    • Factory for chipboard production

      Italy, Frossasco.

      • 320 thousand m3
        production capacity
    • Wood chip factory

      USA, Florida.

      • 20 thousand m2
        outdoor area
      • 500 thousand MT/year
        wood chips production capacity

Equipment from leading manufacturers

The first line for the MDF production - Europe's largest press from the German company Siempelkamp. The second MDF line is equipped with a press from the company Dieffenbacher. The production capacity is up to 1.05 million m3 of MDF boards per year.

MDF/HDF grinding line from the German manufacturer Steinemann. The speed of the machine, which has 12 grinding heads, reaches 200 m / min., while the maximum allowable deviation in thickness does not exceed 0.2 mm. KASTAMONU has two WEMHONER lamination lines. Each line laminates three boards per cycle. The capacity of a single line is 180 cycles per hour, which allows producing 540 boards - about 1 truck of laminate floorings. The monthly production capacity of two lamination lines is up to 3 million m2. Homag lines are capable of producing up to 35 million m2 of laminate floorings annually.

Europe’s and Russia’s largest MDF manufacturer under one roof.

35 million m2/year

laminate flooring output

1,05 million m3/year

MDF output

  • Трехсекционный охладитель
    Three section cooler
  • Оборудование Dieffenbacher
    Dieffenbacher equipment
  • Оборудование HOMAG
    HOMAG equipment
  • Оборудование Siempelkamp
    Siempelkamp equipment
  • Короткотактный пресс WEMHOENER
    Short press WEMHOENER
  • Линия по производству ламинированных напольных HOMAG
    HOMAG Laminate Flooring Line
  • Линия шлифования MДФ и ХДФ Steinemann
    Grinding line MDF and HDF Steinemann
  • Оборудование Steinemann
    Steinemann equipment
  • Пресс Siempelkamp для производства МДФ
    Siempelkamp MDF Press
  • Пресс Siempelkamp для производства МДФ
    Siempelkamp MDF Press
  • Система оптического контроля СolourBrain, автоматически определяет сортность продукта
    ColorBrain optical inspection system, it detects product grade automatically
  • Толщинометр и ультразвуковой дефектоскоп SicoScan
    Thickness Gauge and Ultrasonic Flaw Detector SicoScan
  • Участок контороля качества
    Quality Control Area
  • Участок сортировки и контроля качества ламинированной плиты. Оборудование WEMHOENER
    Section for sorting and quality control of the board. Equipment WEMHOENER
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Certified product quality

KASTAMONU products in the Alabuga SEZ meet Russian and international standards and are certified accordingly. KASTAMONU manufactures products with a reduced formaldehyde content in accordance with Carb/TSCA Title IV standards, which guarantees compliance with leading international standards in the field of environmental safety.

KASTAMONU enterprise in the Alabuga SEZ is certified according to the following quality standards: ISO 9001, ISO 14001, and OHSAS18001.

Environmental responsibility

KASTAMONU actively cooperates with FSC and WWF Russia. Historically, the company has long been pursuing a policy of responsible environmental management and restoring forest resources in all countries of its presence.

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